Shell and Tube Condenser

Shell and Tube Condenser

Shell and Tube Condenser – Classic Structure, Reliable Performance for Industrial Cooling
The Shell and Tube Condenser is a widely used water-cooled heat exchanger, designed to condense high-pressure refrigerant vapor into liquid using circulating cooling water. Known for its simple construction, stable performance, and long service life, this type of condenser is ideal for refrigeration, HVAC, industrial processing, and chiller systems.
The design consists of a steel shell housing a bundle of copper or copper-nickel tubes. Refrigerant flows inside the tubes while water flows across them within the shell, ensuring efficient heat transfer. It supports a wide range of refrigerants (R22, R404A, R134a, R507A, etc.) and can be adapted to harsh environments with corrosion-resistant options. Whether used in food processing, chemical plants, or cold storage systems, the Shell and Tube Condenser delivers consistent heat rejection with low maintenance needs.
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Product Introduction

The Shell and Tube Condenser is a highly efficient heat exchange device that is widely used in industrial systems to transfer heat between fluids. This innovative technology can be used for a wide range of applications, from industrial process cooling to air conditioning and refrigeration. The Shell and Tube Condenser is designed to perform at high pressures and temperatures, making it one of the most versatile and efficient heat exchange devices on the market.

 

One of the key benefits of the Shell and Tube Condenser is its efficient heat transfer capabilities. The device uses a shell and tube design to provide a larger surface area for heat exchange, which enhances the efficiency of the heat transfer process. This allows the device to transfer heat more effectively and efficiently than other traditional heat exchange devices.

 

Another benefit of the Shell and Tube Condenser is its durability and reliability. The device is designed to withstand high pressures and temperatures, and is made from high-quality materials that are resistant to corrosion and other forms of wear and tear. This results in a longer service life and reduced maintenance costs, which provides a significant advantage to users.

 

Additionally, the Shell and Tube Condenser is highly customizable, allowing it to be tailored to meet specific user requirements. The device can be designed to accommodate different fluids, flow rates, and temperatures, making it a versatile and flexible solution for a wide range of applications.

 

Furthermore, the Shell and Tube Condenser is easy to install, use and maintain. The device is designed with a simple and intuitive interface, allowing users to quickly and easily connect and configure the device. The device can be maintained with minimal downtime, which helps to reduce operating costs and enhance productivity.

 

Overall, the Shell and Tube Condenser is an innovative and efficient solution for heat exchange in industrial systems. Its efficient heat transfer capabilities, durability, reliability, flexibility, and ease-of-use make it an ideal choice for a wide range of applications. Whether you are looking for an effective cooling solution for your industrial processes or a reliable heat exchange device for your air conditioning or refrigeration needs, the Shell and Tube Condenser is the ideal choice. Choose the Shell and Tube Condenser for your heat exchange needs today and enhance the efficiency and productivity of your systems.

 

The Shell and Tube Condenser is a type of water-cooled condenser that uses a tubular heat exchange system to remove heat from refrigerant vapor, allowing it to condense into liquid. It is a critical component in various commercial and industrial refrigeration systems, offering a balance of compact size, strong pressure resistance, and long-term durability. 

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Construction and Working Principle

 

Shell: Made of high-strength carbon steel or stainless steel, the shell forms the external casing and contains the water side of the heat exchanger.

Tube Bundle: Inside the shell, a network of copper or copper-nickel tubes carries the refrigerant. Heat from the refrigerant is transferred through the tube wall to the water flowing over the tubes.

 

Baffles & Tube Sheets: Baffles direct water flow to increase turbulence and improve heat transfer. Tube sheets hold the tubes in place and prevent leaks between refrigerant and water circuits.

 

End Caps (Water Chambers): Located at both ends, these allow for water inlet/outlet and cleaning access.

 

Performance Features

 

High Heat Transfer Efficiency
The use of internally smooth or finned copper tubes provides excellent thermal conductivity. Some models use grooved tubes to increase the internal surface area for faster condensation.

 

Strong Pressure Capacity
Designed to handle refrigerant pressures up to 2.5–3.0 MPa, the shell is built with thick steel plates and tested under pressure to ensure safety and performance.

 

Wide Refrigerant Compatibility
Supports R22, R134a, R404A, R407C, R507A, R410A, and other common refrigerants used in commercial and industrial systems.

 

Anti-Corrosion Options
For applications with seawater or aggressive fluids, optional copper-nickel tubes, epoxy coatings, or rubber-lined shells are available.

 

Easy to Maintain
Removable water heads allow for mechanical cleaning of tube interiors, and straight-tube versions support convenient brushing and scale removal.

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Typical Applications

 

Commercial chillers and HVAC systems

Ice machines and flake ice makers

Food and beverage cooling

Pharmaceutical and chemical processing plants

Cold storage condensing units

Industrial heat recovery systems

 

Advantages of Our Condensers

 

🏭 Manufactured by a factory with 30+ years of experience

🔧 Support for OEM/ODM designs (custom length, diameter, tube type, port size)

🌍 Exported to 60+ countries with excellent field feedback

✅ 100% pressure testing and performance inspection before delivery

📐 Full technical support: CAD drawings, model selection, and project matching

 

30851

Model

Heat exchange(Kw)

Installation dimensions

Inlet& outlet pipe

Water flow

Water pipe

Water flow

L

T

A

B

C

D

E

Φ

a

b

m3/h

Rc

Ps

JHSL-80HP

177.1

2250

1950

1250

500

450

180

150

325

54

42

44

4"

2

JHSL-90HP

200.2

2250

1950

1250

500

450

180

150

325

54

42

49

4"

2

JHSL-100HP

223.9

2250

1950

1250

500

450

180

150

325

54

42

55

4"

2

JHSL-120HP

263.3

2630

2300

1400

500

450

200

150

325

67

54

66

4"

2

JHSL-130HP

284.3

2630

2300

1400

500

450

200

150

325

67

54

72

4"

2

JHSL-140HP

303.2

2630

2300

1400

550

500

200

150

377

67

54

80

5"

2

JHSL-150HP

320.8

2630

2300

1400

550

500

200

150

377

67

54

85

5"

2

JHSL-160HP

338.1

2760

2400

1700

550

500

250

250

377

67

54

85

5"

2

JHSL-180HP

355.3

2760

2400

1700

550

500

250

250

377

76

54

100

5"

2

Note: Connection of pressure gauge is 1/4" , connection of fusible plug is 3/8"

 
 

Conclusion
The Shell and Tube Condenser remains a dependable and high-performing solution for efficient refrigerant condensation in various cooling systems. Its rugged construction, strong adaptability, and low maintenance requirements make it a preferred choice for engineers and installers worldwide. Contact us now to request a datasheet, technical drawing, or tailored quotation for your next project.

 

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Why choose us?

  • Our Chinese factory is equipped with the latest technology to manufacture Water Cooled Condenser products with precision and accuracy.
  • We are always committed to providing customers with authoritative, professional and meticulous Shell and Tube Condenser and services.
  • Our team of experts is committed to providing the best Water Cooled Condenser solutions for your specific needs.
  • We firmly believe that only by bringing value to our customers can we have a better development. We are committed to becoming a trustworthy and well-known brand in the Shell and Tube Condenser industry.
  • Our Water Cooled Condenser products are designed to operate in a wide range of temperatures and environments.
  • We take customer satisfaction as the goal, and we will continue to innovate on the original basis and constantly pursue perfection to meet the different needs of customers.
  • When it comes to Water Cooled Condensers, no one does it better than us!
  • We have a diversified product mix of the Shell and Tube Condenser to ensure our leading position in local markets and our sales efficiency.
  • With our unmatched quality and service, we are the go-to Water Cooled Condenser supplier for many industries.
  • We firmly believe that professionalism creates value and trust comes from responsibility.

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